USE CASE

Monitor CNC machines to improve Equipment efficiency, effective energy management and reduce machine breakdowns

Wimera CNC monitoring solution acquires production and condition parameters using standard libraries like FOCAS or Wimera data logger.


Live dashboards, Alerts and Reports helps to improve the equipment efficiency.


Wimera’ s proprietary Vibration sensors provides real-time accurate vibration data that helps to avoid machine breakdowns.
Energy Monitoring helps to manage the energy usage effectively

Benefits

  • Improvement in operator efficiency.
  • Reduction in failures.
  • Reduction in energy consumption.

Integrated I-IoT solution for paperless shop-floor management

Wimera shop-floor management solution helps to get rid-off all the physical papers used in shop-floor for manual data entry for production, quality management and maintenance.

The alerting system on consumable helps maintenance to take preventive action to avoid production loss.

Integration with ERP/MES system helps in improving overall operation efficiency and avoid manual errors.

Tool management Helps in save tool cost significantly.

The integrated Quality management helps in reduce quality related issues.

Benefits

  • Improvement in operation efficiency
  • Reduction in failures
  • Reduction in tool cost

Manage Compressors remotely, monitor critical parameters and create Alerts

Wimera cloud based compressor monitoring solution helps to monitor critical parameters of the compressors and manage them remotely.


Live dashboards and Reports helps to improve the equipment efficiency .


Alerts on set parameters help to take preventive action to avoid compressor break downs.
Energy Monitoring helps to manage the energy usage effectively.

Benefits

  • Improvement in operator efficiency.
  • Reduction in failures.
  • Reduction in energy consumption.

Consolidate Spindle Vibration data and Machine data from FOCAS library and provide a data acquisition solution for CNC machines

Wimera’ s proprietary Vibration sensors provides real-time accurate vibration data that helps to avoid machine breakdowns.

Vibration sensor sends data to Wimera Gateway connected with RS 485 interface.

Data from CNC machine sent to Wimera Gateway using Ethernet interface.

Wimera Gateway consolidates Machine data from FOCAS library and vibration sensor.

Consolidated data is sent to MQTT. Application can be built on premise or cloud to receive the machines data and provide features required for any customers.

Monitor Spindle Vibration of CNC machines and Alert abnormal behaviour to reduce machine breakdowns

Wimera’ s proprietary Vibration sensors provides real-time accurate vibration data that helps to avoid machine breakdowns.

Wimera CNC monitoring solution acquires production and condition parameters using standard libraries like FOCAS or Wimera data logger.

Live dashboards, Alerts and Reports helps to improve the equipment efficiency.

Benefits

  • Reduction in machine breakdowns.
  • Improvement in operator efficiency.

Manage Injection moulding machines, reduce downtime and energy costs

Wimera Injection moulding machine monitoring solution helps to reduce downtime and energy costs.

Live dashboards and Reports helps to improve the equipment efficiency.

Alerts on set parameters help to take preventive action to avoid break downs.

Energy Monitoring helps to manage the energy usage effectively and reduce energy costs.

Benefits

  • Improvement in production efficiency.
  • Reduction in downtime.
  • Reduction in energy consumption.

Monitor Electroplating machines to improve efficiency, reduce machine breakdowns and manage consumables

Wimera Electroplating machine monitoring solution acquires production and condition parameters Wimera data logger.

Live dashboards, Alerts and Reports helps to improve the equipment efficiency.

Storage Tank management helps to effectively manage the consumables in the Storage tank

Benefits

  • Improvement in operator efficiency.
  • Reduction in failures.
  • Reduction in Consumable consumption.

Remote machine monitoring of captive / Ancillary units to manage production efficiently

Wimera Cloud I-IoT solution offers a machine monitoring solution that enables the Manufacturer to manage the production and equipment efficiency of their Ancillary units effectively from Remote.

The Mobile access to the application enables to view live dashboard and reports from anywhere.

The solution offers to manage both Manufacturer’s shop-floors and their ancillary unit’s machines help them to have visibility on overall production and effective usage of their equipment.

Benefits

  • Improvement in production efficiency.
  • Reduction in downtime.

Manage Injection moulding and Metalizing machines, improve efficiency, production quality and reduce downtime

Wimera Industrial IoT solution helps to monitor the Injection moulding and Metalizing machines and improve the OEE.

Wimera TV module helps to monitor the machine status and take quick actions to improve production.

Wimera Tablet module helps Operators to enter quality data that helps in analytics to improve production quality.

Alerts on set parameters help to take preventive action to avoid break downs.

Benefits

  • Improvement in production efficiency.
  • Improvement in production quality.
  • Reduction in downtime

IoT Solution to manage Raw material movement efficiently to avoid manual errors

Wimera Foundry solution helps operators to handle the Raw materials in different bays efficiently with no manual errors.

Live dashboards and Reports helps to improve the overall operation efficiency.

Alerts on set parameters help to take preventive action to avoid break downs.

Energy Monitoring helps to manage the energy usage effectively and reduce energy costs

Benefits

  • Improvement in production efficiency.
  • Reduction in energy consumption
  • Reduction in downtime

Digitization solution for paperless management at shop-floor

Wimera Digitization solution helps with interactive Operator user interface and ERP integration along with machine data acquisition to provide a complete paperless management solution at shop-floor.

Wimera quality management helps managing the rejections and reworks efficiently to improve the quality.

Benefits

  • Improvement in production efficiency.
  • Improvement production efficiency.
  • Improvement in quality.

IoT Solution to manage cooling towers remotely to improve operation efficiency and manage failures

Wimera IoT solution for Cooling towers collects critical parameters and sends them to Wimera cloud for live monitoring and alerting.

The cloud hosting allows to manage the cooling towers remotely.

Energy data monitoring and analytics helps to take appropriate action reduce energy consumption.

Benefits

  • Improvement in operator efficiency.
  • Reduction in failures.
  • Reduction in energy consumption.

IoT based solution for Solenoid Actuators to reduce abrupt breakdowns

Wimera Solenoid life monitoring solution helps to monitor the usage and send predictive maintenance alerts.

Wimera IoT device installed with every Solenoid actuator sends actuators life data to Wimera mobile App on demand.

FOTA upgrade feature helps to push enhancements remotely after installation.

Benefits

  • Improvement in production efficiency.
  • Reduction in downtime.

IoT based solution for Tool touch probe, avoid tool damage and improve production

Wimera Touch Probe solution helps to position the tool with improved accuracy.

Wimera IoT device installed with Tool Turret can send signal on touch helps to position it with improved accuracy.

This helps to avoid tool damages and producing quality products.

Benefits

  • Improvement in production quality.
  • Reduction in tool damage.

Wimera Systems Pvt. Ltd.

Wimera systems is a privately-owned company specialized in digital transformation solutions.

Wimera has expertise in Embedded Hardware, Firmware, Applications including for Mobile, Desktops and Server. Wimera has expertise in Systems Integration for IoT and  I-IoT enablement. Wimera has delivered projects in the Industrial Automation/Industry 4.0, Automotive, Home Automation sectors. Wimera is Headquartered in Bangalore and has branches in Netherlands and Germany.

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