Paperless Shopfloor

Introduction

The New Era of Paperless Shopfloor

In a typical shopfloor set-up the process followed is from production lines to quality assurance and inventory tracking. Operators in the production lines will want to know why the machine is idle or the reasons for failure. The quality team will be interested in parts rejected and the reasons for rejection.

Similarly, if the manufacturing set-up is complex then the check-list to ensure all stages are completed and comply with the guidelines is complex too.

While real-time data ensures nothing goes unnoticed or missed, data collated over the period helps in revealing insights on productivity and ideas for improving overall performance.

These are critical for tracking and improving the overall productivity, OEE and performance of the operator, machine and the entire plant when aggregated at the respective levels.

Paperless shopfloor simplifies the otherwise complex route to improve productivity. Besides the obvious benefit of going paperless that it helps the environment, paperless shopfloor can give so much more to the manufacturing unit. Like improving productivity, decreasing operating costs and boosting the shop floor to work smarter and not harder.

numbers speak(2)
Information 2(7)

Problem

When the shop floor depends on paper for production to function smoothly, there is a room for error and can get very tedious.

Some of the common problems are:

  • Huge impact on productivity
  • Human-errors
  • Time intensive
  • Quality is not standardised

Solution

Paper based shop floor may seem convenient but that system does not give real-time and accurate data. With higher adoption of IoT solutions and move towards Smart factories, manufacturers are adopting paperless shopfloors to get lean, integrated and built-in sustainability within their processes. All while maintaining customer centricity.

  • Product customization
  • Real-time status
  • Quick turnaround time
Solution

Advantages

Advantages(8)

Paperless shopfloor offers clear advantage over paper-driven shopfloor. Paperless is a thread running across the entire organization smartly stitched so that man-machine-methods of manufacturing are optimally managed. In the fast-paced business world, time is money and to maintain profitability businesses are making informed decisions to adopt newer technologies.

With paperless shop floor, there are advantages which are obvious in terms of sustainable solution, reduction in overhead costs and real-time information. Beyond these advantages, there are a few more that are more holistic.

  • Enhanced security and compliance
  • Improved productivity through reduced scraps
  • Easy to adopt for new employees

Numbers Speak

As manufacturing transitions toward a paperless environment, electronic documentation is a necessity to increase the manufacturing process workability.

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33% EXPAND OEE
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48% INCREASE IN OPERATOR PRODUCTIVITY
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30% INCREASE IN OVERALL CAPACITY

Case Studies

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